Condition Monitoring & Predictive Maintenance — Discrete Manufacturing
Your machines are talking.
Most plants aren't listening.
Gearcadence reads vibration, temperature, and current data from your equipment — and tells you exactly which machine will fail, and when.
Plants running Gearcadence pilots
Reactive maintenance is costing you shift time you'll never get back.
Capabilities
What Gearcadence does on your floor
Identifies bearing defects, imbalance, and misalignment from raw accelerometer data — no manual FFT required.
Correlates motor current draw with thermal signatures to detect winding degradation before it trips a breaker.
Frequency-domain analysis flags gear tooth wear, pitting, and mesh irregularities specific to your gearbox geometry.
Not every anomaly is urgent. Gearcadence scores by criticality, expected time-to-failure, and production impact.
Pushes alerts directly to your CMMS via REST webhook, SAP PM-compatible RFC, or CSV export — no transcription from dashboard to clipboard to work order.
Per-machine health scores, vibration trend charts, and MTBF tracking across your floor — shift by shift. When five machines show rising bearing temperatures in the same week, that's a lubrication problem, not five individual events.
Deployment
Deploy in a day. Know your machines in a week.
Clip-on accelerometers and current clamps — no machine downtime to install.
Gearcadence learns normal operating signatures for each machine over 5–7 days.
Bearing defect frequencies, GMF sidebands, impulse energy shifts — evaluated continuously against each machine's learned baseline.
Prioritised alerts routed to maintenance queue, CMMS, or email/SMS.
"We caught a failing spindle bearing on our turning center six days before it would have seized. That's three shifts of production saved — and a part we ordered standard lead time instead of overnight freight."
Start with a 30-day pilot on your actual equipment.
No SaaS trial. No sandbox data. Gearcadence runs on your machines, with your sensor data, from day one.